Here’s your ultimate guide to choosing the right custom gas calibration manufacturer
Tuning gas analyzers or detectors is done using a special kind of gas — calibration gas — which is the comparative standard according to the gas calibration standards. This specialty gas is also used in the verification process during chemical testing and analysis, largely in industrial processes, product and manufacturing. Calibration gas often comprises of standard gas and other components to attain the required specifications.
Although, when it comes to calibrating gas products with high sensitivity, such as volumetric tools and other accessories, standard gas is limited to deliver a high-accurate test; and it’s where custom calibration gas comes in. To test specific chemical formulas and ensure accurate results, in addition to gas cylinders, you also need to get the most suitable gas handling equipment.
Precise manufacturing of calibration gas mixtures, however, is a sensitive process because the process relies on precise requirements and high-sensitive instrumentation that have to be met to properly test new instruments. Consequently, setting a particular standard for specialty gas manufacturers to follow. Due to the sensitive nature of this industry, finding the right manufacturer for custom calibration gas needs is key.
We’re going to look at the essential considerations when choosing a reliable manufacturer.
An subtle understanding and knowledge of the Best Manufacturing and Industrial Practices
The production of high-quality and precise gas cylinders depends on the knowledge of custom calibration gas manufacturers about the different gases and compositions. Some of the important areas that they should have an understanding of include:
- Raw material purity analysis
- Precise purity percentage
- True calculateion
- Accurate mixture of gas and other components
Proper analysis of the gas compositions
By talking to a manufacturer, you can easily know how they approach their process and their familiarity with the above aspects of the custom calibration gas.
Specialty Gas Handling Equipment
Dealing with custom gas calibration requires specialty handling equipment. This particularly important if you are using a totally different custom gas than used before, meaning your existing equipment may be limited to handle new and more specific requirements. As such, you’ll want to find a manufacturer who offers that, and if they do, then it’s a good sign that’s a reliable person to work with.
Request for Sample Recordings and Readings
Because there are standard protocols and requirements for specialty gases, the process is often recorded at every phase for easy monitoring. A reliable manufacturer should provide a sample on request; this will help you determine if they actually follow the best industrial practices in their processes.
Determine and Understand Your Specification
A manufacturer has to first grasp your specifications and exact needs to bring out the best custom calibration cylinders, equipment and accessories. There are several grades often used by top gas manufacturers, ranging from high purity to ultra-high purity, as well as the research grade. So it’s vital for your manufacturer to understand your specifications to design a product that meets your needs perfectly.
Manufacturing Process Filling Techniques
Achieving the right gas calibration standards depends on the filling techniques the manufacturers employ. Ensure you know the exact filling method used by the company. Major manufacturers have adopted new ways of filling in their processes to improve efficiency and accuracy all the way.
These aspects will help you make an informed decision when choosing the right custom calibration gas manufacturer for buying gas cylinders and gas handling equipment. Find a company that delivers the highest quality products, excellent customer service as well as a range of products for all your laboratory needs.